Management System×大塚商会 - List of Manufacturers, Suppliers, Companies and Products

Parts Configuration Management System "Production Innovation Bom-jin"

Achieving true end-to-end integration in manufacturing from upstream to downstream through BOM construction for reuse and standardized design - Reuse and Standardized Design Platform.

"80% of product costs are determined at the design stage." "Production Innovation Bom-jin" emphasizes data integration with production management and manages design assets such as drawings and technical information from the design engineering department through a "product ledger." It unifies design rules within the department to achieve standardization and reuse. Additionally, by linking with the production management system "Production Innovation Raijin," it enables true end-to-end integration with the production department, achieving cost reduction, shorter delivery times, and improved production efficiency. This is a tool that supports the construction of "product ledgers" and "bill of materials" focused on parts standardization and production management data integration, streamlining the design engineering department and enhancing the value of deliverables.

Company：大塚商会生産管理システム担当
Price：5 million yen-10 million yen

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Cloud-based production management system "Production Innovation Wun-jin" (Cloud God)

Production management that condenses only the necessary functions for small-lot production of various types and can be started in the cloud! [No. 1 in adoption share for companies with annual sales under 10 billion yen*]

"Production Innovation Wun-jin" is a cloud-based production management system that condenses only the necessary functions for small-lot, multi-variety production, allowing you to start with reduced initial costs. It is not an elaborate production management system, but a simple and user-friendly specification that enables easy implementation and operation even for small-scale processing businesses that have found it difficult to adopt systems in the past. 【Features】 ■ No initial costs for servers, allowing immediate start with a cloud monthly subscription ■ A simple all-in-one package that integrates production and sales, easy to use ■ No need for cumbersome "master registration," operates without masters ■ No complex "requirement calculations or MRP" included, which are unnecessary for small-lot, multi-variety production ■ Support from personnel at the support center with expertise in production management systems *For more details, please request materials or view the PDF data available for download.

Company：大塚商会生産管理システム担当
Price：Other

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"Points for Successfully Implementing a Production Management System" - Document Available

Explaining the introduction process of a production management system divided into three phases: consideration, implementation, and operation.

The "Production Management System," which leads to improved productivity and business operations, requires proper implementation through correct procedures and effective operation. The currently distributed document "Key Points for Successfully Implementing a Production Management System" clearly explains the flow of implementation divided into three phases: "Consideration," "Implementation," and "Operation," detailing what should be done and points to be careful about. [Contents (Excerpt)] ■ Basic Steps for Successful Implementation of a Production Management System <Consideration Phase> What to do from consideration to system selection and vendor decision <Implementation Phase> Repeated simulations with a highly compatible package <Operation Phase> The final phase of system implementation. Finally, full operation ■ Case Studies Achieving data-driven management through integration with BI dashboards *The document can be viewed via "PDF Download." Please feel free to contact us with any inquiries.

Company：大塚商会生産管理システム担当
Price：Other

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[Case Study] Preventing Parts Order Omissions through Integration of BOM and 3D CAD

Introducing a case study on the implementation of a parts configuration management system at Y.E.S. Denko Co., Ltd.!

At Y.E.S. Denko Co., Ltd., there were challenges such as wanting to "promote the reuse and standardization of design data and establish a business platform" and "eliminate the missing parts orders that occurred due to analog checks." In response, we introduced the "Production Revolution Bom-jin" as a mechanism for reusing design data. With the establishment of a platform for business standardization, it has become easier to advance merged operations and new business developments. Additionally, by linking 3D CAD with this system, all standard parts, down to a single screw, have been connected to the parts list, creating a system that allows for parts to be ordered without omissions. [Overview] ■ Objectives of Implementation - Promote the reuse and standardization of design data and establish a business platform - Eliminate missing parts orders that occurred due to analog checks ■ Solutions - Introduce a parts list management system to standardize operations - Eliminate discrepancies between CAD data and the parts list by linking 3D CAD with "Production Innovation Bom-jin" *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
Price：Other

Production Management System
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[Case Study] Visualizing the Production Process from Order to Shipment

The production plan has been streamlined, and the inventory and quality management systems have been significantly strengthened! Here is a case study from Nippon Special Optical Resin Co., Ltd.

At Nippon Special Optical Resin Co., Ltd., a company specializing in plastic optical components, production results have been managed through handwritten work reports by employees until now. However, since the data had not been fully utilized for inventory management and quality control, the company decided to implement a production management system. With the production results entered daily being converted into a database, accurate inventory management has become possible, and the production planning that goes through multiple processes has been streamlined. Additionally, a system has been established to share production schedules and work progress within the company, which has also contributed to enhancing individual employees' awareness of achieving production goals. 【Implemented Systems】 ■ Repetitive and mass production management system "Production Innovation Ryu-jin" ■ Core business system "SMILE BS 2nd Edition Sales" ■ Groupware "Cybozu Office" *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
Price：Other

Production Management System
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【Case Study】Breaking away from person-dependent operations and significantly improving data reliability.

Introducing the case of Y.D.K. Kyushu Co., Ltd., which achieved improved data accuracy and reduced administrative work time.

We would like to introduce a case study of the implementation of the hybrid production management system "Production Innovation Raijin SMILE V" at YDK Kyushu Co., Ltd., which provides one-stop solutions from the design of production equipment such as semiconductor manufacturing devices to installation work. The company faced challenges in wanting to move away from person-dependent operations that utilized tools like Excel. After the implementation of the system, they were able to break free from traditional person-dependent operations, significantly improve data reliability, and achieve a reduction in administrative work time. 【Implemented Systems】 ■ Production Management System "Production Innovation Raijin SMILE V" ■ Sales Management System "SMILE V Sales" ■ Remote Access Tool "RemoteView" ■ Online Storage "Tayoreeru Dokodemo Cabinet" ■ Security Tool "FortiGate" ■ 3,000 LED Lights *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
Price：Other

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"Collection of Successful Case Studies on the Implementation of Manufacturing Production Management Systems 2024" Now Available

A collection of case studies on problem-solving using production management systems, including the promotion of DX, paperless initiatives, and business efficiency improvements.

Otsuka Shokai offers products that solve issues in production sites, including the production management system "Production Innovation Series." This time, we have created a collection of success stories that resolved on-site challenges using the "Production Innovation Series" and our solutions. [Document Overview] ■ Achieved visualization of equipment operation through IoT, resulting in a 10% increase in operating rate ■ Transitioned from person-dependent tasks with a hybrid production management system ■ Thoroughly managed the formulation recipes for plastic raw materials, enabling bulk updates for price revisions ■ Promoted DX to achieve automation and efficiency in operations *For more details, please check the PDF download. Feel free to contact us with any inquiries.

Company：大塚商会生産管理システム担当
Price：Other

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Learning from Case Studies: Utilization Techniques for Production Management Systems in the Machinery, Equipment, and Devices Industry

"Expected reduction of excess inventory by 16.8%," "40% reduction in paper-based aggregation tasks," and other examples of business improvements in production management systems in the machinery, equipment, and device manufacturing industry are introduced.

This time, we will introduce successful case studies that have solved on-site challenges by utilizing the "Production Innovation Series" and our solutions, specifically focused on the machinery, equipment, and device manufacturing industry. [Document Overview] ■ Achieved improved data accuracy and streamlined administrative tasks through system restructuring (manufacturing industry such as semiconductor manufacturing equipment) ■ Realized a total reduction of 200 hours/month in business hours and reduced excess inventory (electronic and communication equipment manufacturing industry) ■ Reviewed traditional paper-based business flows and achieved data-driven management (industrial valve manufacturing industry) ■ Unified production management and accounting. Established a business foundation compliant with stock listing standards (industrial machinery manufacturing industry) *For more details, please refer to the PDF download. Feel free to contact us with any inquiries.

Company：大塚商会生産管理システム担当
Price：Other

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Integrated Production and Sales Management System "Production Innovation Fu-jin"

The most easily implementable production management system for small to medium-sized assembly manufacturing companies [No. 1 in implementation share for companies with annual sales under 10 billion yen*].

"Production Innovation Fu-jin" is a production management system for assembly businesses that integrates sales management and offers a seamless production and sales process. It supports forecast and order production of standard products with predetermined configurations, managing everything from ordering and inventory management of components to manufacturing, progress tracking, shipping, sales, invoicing, and payments. It is also suitable for fabless companies that do not have their own factories. 【Features】 ■ Cost reduction through proper management of inventory for parts and materials ■ Enhanced sales capabilities through effective use of integrated production and sales data ■ Prevention of delivery delays and shortening of lead times through appropriate arrangement management ■ Support for foreign currency transactions with overseas partners ■ Reduced customization through integration with development tools *For more details, please request materials or view the PDF data available for download.

Company：大塚商会生産管理システム担当
Price：1 million yen-5 million yen

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Hybrid Production Management System "Production Innovation Raijin"

Hybrid support for repetitive and individual production, achieving true end-to-end integration through collaboration with the design department [No. 1 in implementation share among companies with annual sales under 10 billion yen*].

"Production Innovation Raijin" is a hybrid production management system that accommodates both "repetitive production" of standard and regulated products and "custom order production" of individual and special items. Additionally, it collaborates with the parts list management system "Production Innovation Bom-jin," achieving true end-to-end integration with the design department, resulting in cost reduction, shortened delivery times, and improved production efficiency. 【Flexibly responds to orders that mix standard and custom products】【Achieves end-to-end integration from design through BOM (Bill of Materials) collaboration】【Allows for individual cost tracking per project, enabling revenue management】【Supports foreign currency transactions with overseas partners】【Reduces customization through development tool integration】

Company：大塚商会生産管理システム担当
Price：5 million yen-10 million yen

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Mass Production Processing Type Production Management System "Production Innovation Ryu-jin" (Dragon God)

Supporting inventory optimization and delivery compliance for manufacturing companies that mass-produce automotive and electrical components [No. 1 in adoption share for companies with annual sales under 10 billion yen*].

"Production Innovation Ryu-jin" is a production management system specialized for the manufacturing industry, focusing on mass processing of automotive and electrical components, as well as metals, plastics, and food products. Based on information such as internal indications, forecasts, and confirmed orders, it enables flexible production planning that is resilient to changes, and allows for proper control of inventory, including work-in-progress between processes. 【Features】 ■ Ability to formulate optimal production plans considering inventory and load by process ■ Reduction of product, work-in-progress, and raw material inventory, and improvement of delivery compliance rates ■ Quality improvement and enhanced reliability with customers through lot tracing ■ Reduced customization through integration with development tools *For more details, please request materials or view the PDF data available for download.

Company：大塚商会生産管理システム担当
Price：10 million yen-50 million yen

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Collaborative Production Management System "Production Innovation Blendjin"

Support for strengthening arrangements, manufacturing, inventory, and quality control in accordance with the coordination table (recipe) [No. 1 in market share for companies with annual sales under 10 billion yen*].

"Production Innovation Blendjin" is a production management system designed for manufacturing industries that handle chemical products, food, fragrances, cosmetics, pharmaceuticals, and more. It provides comprehensive support for material procurement, manufacturing instructions, inventory management of products, materials, and supplies, as well as quality control through lot traceability features based on formulation tables and recipes. 【Features】 ■ Total support for operations from production planning to ordering, production, and sales ■ Flexible production management that accommodates multi-stage formulations ■ Enhanced quality control through lot traceability features and expiration date settings *For more details, please request materials or view the PDF data available for download.

Company：大塚商会生産管理システム担当
Price：5 million yen-10 million yen

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[Case Study] Achieving Improved Business Efficiency and Data-Driven Management

Eliminating paper-based aggregation tasks! Introducing a case study of system implementation at Nippon Automatic Control Valve Manufacturing Co., Ltd.

At Nippon Automatic Regulator Manufacturing Co., Ltd., a specialized manufacturer of industrial valves, there were challenges such as "wanting to improve operational efficiency and enhance labor productivity" and "wanting to realize data-driven management." In response, a hybrid system that accommodates both custom and standard production was introduced, fundamentally re-evaluating the existing workflow and establishing a data-driven management foundation. As a result, the waste of double input and double checks that occurred when printing paper forms was eliminated, and paper-based operations were reduced by approximately 40%. Additionally, a reduction in workload equivalent to five personnel was achieved, leading to an annual reduction in fixed costs of about 30 million yen. [Implemented Systems] ■ Hybrid Production Management System "Production Innovation Raijin SMILE V" ■ Application Development Tool "SMILE V Custom AP Builder (CAB)" ■ BI Dashboard "MotionBoard" ■ On-site Recording, Reporting, and Viewing Solution "ConMas i-Reporter" ■ AI Automatic Translation "T-400" *For more details, please refer to the PDF materials or feel free to contact us.

Company：大塚商会生産管理システム担当
Price：Other

Production Management System
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Presenting materials on 'How to Choose a Production Management System by Industry'

An explanation of how to choose production management systems tailored to each industry: assembly, processing, blending, and fabless companies.

Even when we talk about "production management systems," there are various types depending on the industry, business model, scale, and requirements. There are quite a few companies that, despite investing time and costs to implement these systems, are not able to utilize them effectively. When introducing a production management system, it is important to choose a product that fits your company while considering the challenges you face. The currently distributed document titled "How to Choose a Production Management System by Industry" clearly explains how to select production management systems tailored to representative industry classifications and key points. [Contents (Excerpt)] ◆ Introduction of essential production management systems for the manufacturing industry ◆ How to choose a production management system by industry What kind of production management system should you choose? Assembly industry – Case studies of assembly industry implementation Processing industry – Case studies of processing industry implementation Formulation industry – Case studies of formulation industry implementation Even fabless companies without factories can benefit from a "production management system"! ◆ Otsuka Corporation's original production management systems Production Innovation Fu-jin Production Innovation Raijin Production Innovation Ryu-jin Production Innovation Wun-jin Production Innovation Blendjin * The document can be viewed via "PDF Download." Please feel free to contact us for inquiries.

Company：大塚商会生産管理システム担当
Price：Other

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[Case Study] Visualization of Equipment Operating Status and Realization of Electronic Field Reports

Introducing a case study of how Takey Manufacturing Co., Ltd. achieved visualization of equipment operation using IoT.

We would like to introduce a case study of the implementation of systems such as "Production Innovation Ryu-jin SMILE V" at Takei Manufacturing Co., Ltd., which specializes in precision machining of commercial vehicle and construction machinery parts. The company faced challenges such as the desire to visualize equipment operating conditions and to digitize on-site reports to enhance searchability. After the system implementation, they achieved a 10% increase in operating rate through the visualization of equipment operating conditions and were able to eliminate paper for 400 types of reports. 【Implemented Systems】 ■ Repetitive and mass production management system "Production Innovation Ryu-jin SMILE V" ■ On-site recording, reporting, and viewing solution "ConMas i-Reporter" ■ BI dashboard "MotionBoard" ■ BI tool and data mining "Dr.Sum" ■ Multifunctional groupware "NI Collabo 360" ■ Sales support "Sales Force Assistant" ■ Quotation creation "Sales Quote Assistant" *For more details, please refer to the PDF document or feel free to contact us.

Company：大塚商会生産管理システム担当
Price：Other

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Management System×大塚商会 - List of Manufacturers, Suppliers, Companies and Products

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